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CHEVROLET : ASTRO Recall - NHTSA# 03V328000

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NHTSA Campaign Number: 03V328000 
Vehicle/Equipment Make: CHEVROLET 
Vehicle/Eqipment Model: ASTRO 
Model Year: 2003
Mfg Campaign Number: 03044 
Mfg Component Desc: SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT 
Mfg Involved in Recall: GENERAL MOTORS CORP. 
Manufacture Dates: 03-01-2002 through 06-30-2003  
Type of Report:
Potential # of Units Affected: 41,477 
Date Owner Notified by Mfg: 04-08-2004 
Recall Initiated By: MFR 
Mfg Responsible for Recall: GENERAL MOTORS CORP. 
Report Recieved Date: 09-12-2003 
Record Creation Date: 09-16-2003 
Regulation Part Number:  
FMVSS Number:  
Defect Summary: CERTAIN MINIVANS HAVE AN INTERFERENCE CONDITION BETWEEN THE LOWER BALL JOINT RUBBER BOOT AND THE STEERING KNUCKLE (BOTH LEFT/RIGHT SIDES), WHICH COULD RESULT IN CUTTING OF THE BOOT THAT IS INTENDED TO SEAL THE BALL JOINT. IF THE LOWER BALL JOINT BOOT WERE CUT, CONTAMINATION FROM THE ROAD (SALT, DIRT, WATER, ETC.) COULD ENTER THE BALL SOCKET AREA OF THE BALL JOINT CAUSING THE JOINT TO WEAR OUT TOO QUICKLY. 
Consequence Summary: THE STEERING KNUCKLE COULD SEPARATE FROM THE LOWER CONTROL ARM, DROPPING DOWN THE AFFECTED CORNER OF THE VEHICLE. THE COIL SPRING WOULD PUSH THE CONTROL ARM DOWN INTO CONTACT WITH THE GROUND, CREATING A DRAG THAT WOULD SLOW THE VEHICLE. THE DRIVER COULD HAVE DIFFICULTY IN MAINTAINING THE DIRECTIONAL CONTROL OF THE VEHICLE. IN ADDITION, THE AFFECTED WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE IF FORCES RESULTING FROM THE WHEEL-ÆS DRAGGING ACTION WERE SUFFICIENT TO FRACTURE THE TIE ROD END AND UPPER BALL JOINT CONNECTIONS. SEPARATION OF THE WHEEL ASSEMBLY WOULD ALSO SEVER THAT WHEEL-ÆS HYDRAULIC BRAKE HOSE, RESULTING IN LOST BRAKING PERFORMANCE FROM THE FRONT BRAKE SYSTEM. VEHICLE STOPPING DISTANCE WOULD INCREASE, WHICH COULD RESULT IN A CRASH. 
Corrective Summary: